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Basic Process Control

Fire and Gas Detection System

Model No: SE109

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Fire and Gas Detection System is packaged for classroom training and demonstration in Field devices section and control section.

This unit consists of:

  • Microprocessor Controlled Alarm System
  • Catalytic Gas Detector
  • Smoke Detector
  • Heat Detector
  • Breakglass Detector Station
  • Control Potentiometer
  • Solenoids A and B

Experimental capabilities:

  • Demonstrating gas detection
  • Demonstrating heat detection
  • Demonstrating smoke detection
  • Demonstrating breakglass detection
  • Demonstrating 4-20 mA detection
  • Demonstrating suppressant system
  • Demonstrating internal fault detection of battery or main supply failure and electrical open detector circuits and open alarm circuits

Flow Control Trainer

Model No: SE402

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Flow Control Trainer is designed to provide students with hands on experience on a flow control loop using a microprocessor based controller.

This unit consists of:

  • Stainless steel sump tank and calibration tank
  • Circulation pump
  • Control valve
  • Controller with recorder
  • Orifice flow meter
  • Venturi flow meter
  • Magnetic flow meter

Experimental capabilities:

  • Various types of flowmeter measurement and accuracy check
  • Control valve sizing
  • Closed loop P, PI, PID control
  • Loop tuning for optimum control

Level Control Trainer

Model No: SE403

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Level Control Trainer is designed to provide students with a better understanding on tank level measurement and control using a microprocessor based controller.

This unit consists of:

  • Stainless steel sump tank and level control tank
  • Circulation pump
  • Control valve
  • Controller with recorder
  • Level transmitter

Experimental capabilities:

  • Level transmitter calibration
  • Open and close tank level measurement
  • Control valve sizing
  • Closed loop P, PI, PID control
  • Loop tuning for optimum control

Modular Level Process Control Training System

Model No: SE271

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Modular Process Control Trainer unit is designed to use water process for safe, practical experiments on water level control, and temperature control. The control process can either be carried individually or combined for MIMO control study.

This unit consists of:

  • Process tank
  • Heating loop
  • Cooling loop

Experimental capabilities:

  • Demonstration of proportional control
  • Demonstration of P + integral control
  • Demonstration of PI + derivative control
  • PID loop tuning for optimum control
  • MIMO process control

pH Control Trainer

Model No: SE405

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This pH Control Trainer is designed to study principles of pH measurement and provide students with hands-on experience on how a pH loop can be controlled using a microprocessor based controller.

This unit consists of:

  • Acrylic / PVC feed tanks and mixing tank
  • Dosing pump and circulation pump
  • pH sensor
  • Controller with recorder

Experimental capabilities:

  • To control pH of process with an ON-OFF controller
  • To demonstrate effect of proportional band (PB) on control of pH
  • To demonstrate effect of proportional + integral (P+I) action on control of pH
  • To demonstrate further improvement by implementing non-linear control

Pressure Control Trainer

Model No: SE401

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Pressure Control Trainer is designed to provide students with hands on experience on a pressure control loop using a microprocessor based controller.

This unit consists of:

  • Mild steel air receiver tank and control tank
  • Controller with recorder
  • Control valve
  • Instrumentation for pressure measurements

Experimental capabilities:

  • Demonstration of safety protection by using a pressure relief valve
  • Calculation of control valve sizing
  • Closed loop P, PI, PID control
  • PID loop tuning for optimum control
  • Loop tuning for optimum control

Temperature Control Trainer

Model No: SE404

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Temperature Control Trainer is designed for demonstration on how a temperature loop for a heat exchanger can be controlled using a microprocessor based controller.

This unit consists of:

  • Stainless steel hot and cold water tank
  • Circulation pump
  • Plate heat exchanger
  • Control valve
  • Controller with recorder
  • Temperature transmitter

Experimental capabilities:

  • Control valve sizing
  • Closed loop ON/OFF, P, PI, PID control
  • Loop tuning for optimum control

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