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Benchtop Process Control Training Units

Bench Top Multiprocess Control Unit

Model No: SE229

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Bench Top Multiprocess Control Unit is designed to use water process for safe and practical experiments on flow, pressure, level and temperature control.

This unit consists of:

  • Process vessel – with stirrer
  • Level and pressure sensor
  • Temperature sensor
  • Vent valve
  • Heat exchanger
  • Heating loop
  • Cooling loop

Experimental capabilities:

  • Flow, level, pressure and temperature control
  • Cascade control
  • Ratio control loops
  • Multi-loop control

Bench Top Process Control Trainer

Model No: SE202

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Refrigeration Laboratory Unit is designed to introduce students to basic control principles and theory of industrial process control system. The unit is a scaled down process model of an industrial process where flow, temperature and batch process control are commonly found. Optional level control and control valve can also be integrated into this system.

This unit consists of:

  • Plexiglass reservoir vessel
  • Circulation pump
  • Control valve
  • Controller
  • Variable flow meter

Experimental capabilities:

  • ON/OFF control
  • Open loop control
  • Closed loop control
  • PID control
  • Loop tuning

Demonstration 3-Term Controller unit

Model No: SE200

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Demonstration 3-Term Controller unit is developed for introducing students to principles of pneumatic 3-term controller. The operations of differential bellows, feedback bellows, nozzle and flapper assembly, pneumatic relay are shown. A pressure process with control valve is included.

This unit consists of:

  • Pneumatic control valve with pneumatic controller
  • Mild steel pressure control tank
  • Instrumentation for pressure and flow rate measurements

Experimental capabilities:

  • Controller alignment
  • Demonstration and calibration of controller gain (or proportional band)
  • Integral action time
  • Derivative action time
  • PID loop tuning

Modular Flow Process Control Trainer

Model No: SE270-1

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Modular Flow Process Control Trainer is designed for the demonstration of flow control.

This unit consists of:

  • Water Pump Tank
  • Centrifugal Pump
  • Level Transmitter
  • Control Valve
  • Microprocessor Controller

Experimental capabilities:

  • Demonstration of Proportional Control
  • Demonstration of P + Integral Control
  • Demonstration of PI + Derivative Control
  • PID Loop Tuning for optimum Control

Modular Level Process Control Trainer

Model No: SE270-2

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Modular Level Process Control Trainer is designed for the demonstration of level control.

This unit consists of:

  • Water Pump Tank
  • Centrifugal Pump
  • Level Transmitter
  • Control Valve
  • Microprocessor Controller

Experimental capabilities:

  • Demonstration of Proportional Control
  • Demonstration of P + Integral Control
  • Demonstration of PI + Derivative Control
  • PID Loop Tuning for optimum Control

Modular pH Process Control Trainer

Model No: SE270-5

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Modular pH Process Control Trainer consists of a chemical waste treatment process where an alkaline is used to neutralize an acidic waste. The principles of pH measurement and control can be studied.

This unit consists of:

  • Chemical Dosing Pump
  • Circulation Pump
  • pH Sensor/Monitor
  • Agitator
  • Tank
  • Deionoser
  • pH Controller

Experimental capabilities:

  • To control the pH of the process by using the PID controller as an ON-OFF controller.
  • Demonstrate the effect of the proportional band (PB) on the control of pH.
  • To demonstrate the effect of proportional + intergral (P+1) action on the control of pH.
  • To demonstrate further improvement by implementing linear control of pH in (optional)

Modular Pressure Process Control Trainer

Model No: SE270-3

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Modular Pressure Process Control Trainer is designed for the demonstration of pressure control.

This unit consists of:

  • Water Pump Tank
  • Centrifugal Pump
  • Level Transmitter
  • Control Valve
  • Microprocessor Controller

Experimental capabilities:

  • Demonstration of Proportional Control
  • Demonstration of P + Integral Control
  • Demonstration of PI + Derivative Control
  • PID Loop Tuning for optimum Control

Modular Temperature Process Control Trainer

Model No: SE270-4

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Air Conditioner Trainer is designed for the demonstration of temperature control.

This unit consists of:

  • Water Pump Tank
  • Centrifugal Pump
  • Level Transmitter
  • Control Valve
  • Microprocessor Controller

Experimental capabilities:

  • Demonstration of Proportional Control
  • Demonstration of P + Integral Control
  • Demonstration of PI + Derivative Control
  • PID Loop Tuning for optimum Control

Process Control Simulator

Model No: SE201

Click below to see example:
SOLDAS®️ IR4.0SOLCAL®️ IR4.0

Description:

This Process Control Simulator is designed to provide students with hands-on experience on control techniques. The unit will simulate a process containing three first order lags, two of which are changeable to pure integrators, plus an approximated distance velocity or transport lag. The unit consists of three main elements: the controller, the non-linear unit, and the process trainer unit.

This unit consists of:

  • Heating element
  • Fan
  • Controller
  • Orifice air flow meter

Experimental capabilities:

  • Open loop 2-step control
  • Open/Closed loop proportional P, PI, PID control
  • Loop tuning
  • Effects of deadband
  • Non-linear control

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